Arduino: Simple LCD Thermometer with USB interface

Attention: this page is work in progress.

My motivation for "Simple LCD Thermometer with USB interface" is my server room. It is important to keep temperature and humidity in correct range. I am using automatic monitoring to be sure that everything is in "green" state. Previously I was using Conrad TFD 128 logger. It is good product but it have several design problems. To fulfill my needs I created my own device.

Technical specification

• Temperature and humidity collected in 10 second interval
• LCD interface with warnings (Temperature: hot / cold, Humidity: wet / dry, Dew point: Too high / Too low)
• LCD interface with 5 tactile keys (+1 reset)
• History and diagnostic information on LCD
• USB interface with simple text oriented protocol
• Historical data stored in RAM memory readable via LCD and USB interface
• Historical data with 60 minutes interval (display) and 30 minutes interval (USB)
• Historical data up to 24 hours
• Minimum and Maximum (cleared during boot or on user request)
• Absolute detection range (indoor use):
  • Temperature: +1C - +50C, Resolution: 0.1C
  • Humidity: 1% - 99%, Resolution: 1% (display), 0.1% (USB)
  • Dew point: -65C - +50C, Resolution: 0.1C
• Internal monitoring of voltage for mCPU and sensor (Vcc between 4.8V and 5.2V reported as good)
• Range indicating "normal" condition:
  • temperature: 20 - 25C
  • humidity: 40 - 70%
  • dew point: 10 - 16C
• Device is pooling sensor for new data each 10 seconds. Displayed data may be up to 20 seconds old due to nature of selected sensor chip.
• Device can adjust brightness of backlight on supported LCD "shields".

Note 1: Selected temperature range is based on expected usage pattern (indoor only). Temperature sensor can measure wider range of temperature but this may complicate code a bit (especially negative temperature).

Note 2: Selected temperature and humidity range is not proof that Arduino UNO board will survive it (e.g. high temperature and/or humidity).

Note 3: Values outside of range are internally used to indicate problem with sensor reading or reading outside of bounds.

LCD Interface

Most of the details are accessible via LCD interface. "Startup screen" is displayed during boot-up. After successful initialization device move to "Normal screen".

Startup screen

During boot-up device show source code and build date.

+----------------+
|sTemp_LCD_USB   |
|Jan 17 2016     |
+----------------+

Device show also reboot source. If there is more that one reboot source set then device cycle through all of them. It is common to see BORF and PORF after device power up.

+----------------+ +----------------+ +----------------+ +----------------+
|sTemp_LCD_USB   | |sTemp_LCD_USB   | |sTemp_LCD_USB   | |sTemp_LCD_USB   |
|(Watchdog)  WDRF| |(Brown-out) BORF| |(External) EXTRF| |(Power-on)  PORF|
+----------------+ +----------------+ +----------------+ +----------------+

Presence of boot loader (if detected) is indicated by separate screen.

+----------------+
|sTemp_LCD_USB   |
|(Loader)  LOADER|
+----------------+

Note: For details about boot loader see Note 1 at end of page.

Normal screen

Displayed during regular operation. Left part of second line show device status:

• First position:
  • ♡ altering with ♥
    • everything looks good (each successful read will change "fill" of hearth symbol)
  • exclamation mark
    • minor problem reported, "warning level" (example: device was recently rebooted, problem with sensor in past, ...)
  • exclamation mark (negative font)
    • serious problem reported, "error level" (example: problem with power supply, problem with sensor, invalid data received, ...)

• Second position:
  • Up and Down arrows are on display when there is activity on serial (USB) interface.

+----------------+ +----------------+ +----------------+
|T: 21.3C H: 50% | |T: 28.8C H: 90% | |T: 10.2C H: 10% |
|♡↑↓  NORM   NORM| |♥↑↓  HOT    WET | |♡↑↓  COLD   DRY |
+----------------+ +----------------+ +----------------+

Note 1: If keyboard is not used for 10 minutes and display is not on "Normal screen" or "Big Numbers" then device automatically return to "Normal screen".

Note 2: All text indicators are blinking when displaying other that normal condition (Hot, Cold, etc.)

Dew point screen

Show current dew point value.

+----------------+ +----------------+ +----------------+
|Dew point:  14.1| |Dew point:  20.2| |Dew point: - 9.1|
|     Comfortable| |        Too high| |         Too low|
+----------------+ +----------------+ +----------------+

Note: Negative values are indicated by minus character. Location of this character is fixed. Therefore it is not aligned with number for values between "-0.0" and "-9.9". This apply for all screens and serial (USB) commands working with Dew point value. You may take extra precaution while working with this value (for example when it is automatically imported using calculation tools and/or programming language)

History + min/max screen

Set of screens to show minimum, maximum and historical values. Left down corner of screen show selected mode:

Temperature and humidity:

+----------------+ +----------------+ +----------------+ +----------------+
|T: 21.3C H: 50% | |T: 21.3C H: 50% | |T: 21.3C H: 50% | |T: 21.3C H: 50% |
|-01h NORM   NORM| |-02h NORM   NORM| |-23h NORM   NORM| |-24h NORM   NORM|
+----------------+ +----------------+ +----------------+ +----------------+

+----------------+ +----------------+
|T: 20.0C H: 30% | |T: 25.0C H: 30% |
|MIN  NORM   NORM| |MAX  NORM   NORM|
+----------------+ +----------------+

Dew point:

+----------------+ +----------------+ +----------------+ +----------------+
|Dew point: 14.1C| |Dew point: 14.1C| |Dew point: 14.1C| |Dew point: 14.1C|
|-01h Comfortable| |-02h Comfortable| |-23h Comfortable| |-24h Comfortable|
+----------------+ +----------------+ +----------------+ +----------------+

+----------------+ +----------------+
|Dew point: 12.1C| |Dew point: 16.1C|
|MIN  Comfortable| |MAX  Comfortable|
+----------------+ +----------------+ 

Note: See details about negative values at Dew point screen

Diagnostic screen

System support following diagnostic screens:

Diag: uptime

Time since last reboot (uptime):

+----------------+
|Diag: uptime    |
|   1234d 21h 45m|
+----------------+

Note: Values are Days, Hours, Minutes

Diag: sensor

Current status and status in past:

+----------------+
|Diag: sensor    |
|OK        Mising|
+----------------+

• Text on left show current status (Last reading).
• Test on right show if there was problem in past (Reason of last unsuccessful read. Only device reboot will reset this to "OK").

Possible values:

• OK -> sensor is properly wired and responding
• Missing -> no response from sensor at all or wrong start sequence received
• CRC Err -> all data received but CRC or Parity don't match
• Timeout -> timeout while receiving data

Diag: history

Numbers of consecutive history banks populated with valid data:

+----------------+
|Diag: history   |
|      03        |
+----------------+

All history banks contain valid data:

+----------------+
|Diag: history   |
|      ok        |
+----------------+

Note: There are two banks for each hour. "03" mean that device have data for "1.5 hours" of history (3x 30 minutes).

Diag: reboot by

Show reboot source type. Each source ma be "set" (indicated by hardware) of "not set" (not indicated by hardware).

• W-- reboot source is not indicated by hardware.
• WDR reboot source is indicated by hardware.

+----------------+ 
|Diag: reboot by |
|W-- B-- E-- P-- |
+----------------+

+----------------+
|Diag: reboot by |
|WDR BOR EXT POR<|
+----------------+

Note 1: this is example. There is no possibility that hardware indicate all reboot sources at once.

Note 2: "<" is shown when device detect bootloader.

Note 3: check Startup screen for more details.

Diag: Power

Show voltage for mCPU and sensor measured by Armel itself.

• Normal condition:

+----------------+
|Diag: Power     |
|Vcc: 4.9 V  OK  |
+----------------+

• Error condition (voltage too low):

+----------------+
|Diag: Power     |
|Vcc: 4.0 V Err  |
+----------------+

Diag: version

Show build date.

+----------------+
|Diag: version   |
|Jan 17 2016     |
+----------------+

Big Numbers screen

TODO:

Screen position

Screen can be selected by tactile keyboard and position of screens are following: TODO: keys ?

                       return back to       return back to 
                      temp/hum display     temp/hum display
                             | |                  | |
                     +----------------+   +----------------+
                     |Min/Max cleared |   |Min/Max cleared |
                     | any key to ret.|   | any key to ret.|
                     +----------------+   +----------------+
                             | |                  | |       
                     +----------------+   +----------------+
                     |T: 25.0C H: 50% | - |Dew point:  16.1|
                     |MAX  NORM   NORM| - |MAX  Comfortable|
                     +----------------+   +----------------+
                             | |                  | |       
                     +----------------+   +----------------+
                     |T: 20.0C H: 30% | - |Dew point:  12.1|
                     |MIN  NORM   NORM| - |MIN  Comfortable|
  Device boot-up     +----------------+   +----------------+
        | |                  | |                  | |       
+----------------+   +----------------+   +----------------+   +----------------+
|sTemp_LCD_USB   | - |T: 21.3C H: 50% | - |Dew point:  14.1| - |Diag: uptime    | -                        - "Normal screen"
|(Power-on)  PORF| - |♡↑↓  NORM   NORM| - |     Comfortable| - |    123d 21h 45m| - all other diag screens -
+----------------+   +----------------+   +----------------+   +----------------+
                             | |                  | |       
                     +----------------+   +----------------+
                     |T: 21.3C H: 50% | - |Dew point:  14.1|
                     |-01h NORM   NORM| - |-01h Comfortable|
                     +----------------+   +----------------+
                             | |                  | |       
                       history up to        history up to 
                          24 hours      -      24 hours
                       for temperature  -  for dew point
                        and humidity

If there is no action for 10 minutes then screen move back to "Normal screen".

TODO: big numbers

Serial (USB) interface

TODO: reword ...

Device use virtual serial port over USB. Protocol is text oriented and request is made by sending upper case character. All undefinied characters are silently ignored. Additional requests are ignored while device is sending response. Configuration of serial port is 9600, 8-N-1, flow control: no. Device send blank (space) character before responding to query. Maximum size of response is: 64 characters.

Format of response

Example: Temp: 10.1 C, HUM: 36.1 %, Dew: - 4.2 C, 1 *E62D

• all values are send in format: "type: value unit"
• more values in one message are separated by coma (,)
• last value in message is sequential id. Number from 0 to 3.
• CRC is separated by asterisk (*) and is calculated as CRC-16.

Message id start at 0. Increment sequentially to 3 and then wrap around to 0. This ensure that each message is unique even when temperature / humidity reading result in same number.

Commands / data query

Communication rules:

• Wait for "silence on line" before requesting data.
• Request data by issuing one upper case character.
• Device schedule response using internal scheduler. Response is send once all higher priority tasks are done.
• Additional response lines are can be requested by issuing same request again.
• Version command can be used as "ping" to check if device is alive (it use smallest amount of CPU cycles to provide response). It can be also used to reset internal counter on multi line responses.

Help

List of commands:

? -> Help 1/2: Ver., Reboot, Temp., Alarms, History, 0 *7F6D
? -> Help 2/2: MinMax, Diag, Lcd, Flash 1 *E2D8

Version

Build date / time.

V -> Version: Jan 17 2016, 20:48:03, 2 *6018

Reboot

This command force device reboot by disabling interrupts and initiating endless loop. In such a condition device is automatically restarted by watchdog.

R -> (no response by device)

Note: Display show "Reboot ..."

Flash

This command force device reboot using connection to external reset pin. After reset boot loader is invoked and accept new firmware

F -> (no response by device)

Note1: Display show "Flash FW ..."

Note2: If reboot to boot loader fail or no FW is send to device then device reboot and return to normal operation.

Serial: Temperature / Humidity / Dew point

Last temperature, humidity and dew point reading.

T -> Temp: 21.1 C, HUM: 47.1 %, Dew:   9.4 C, 3 *542B

Note: See details about negative values at Dew point screen

Serial: Alarms

Current alarm condition.

A -> Temp: NORM, Hum: NORM, Dew: Too low    , 0 *66F0

Serial: History

Historical data (up to 24 hours in 30 minutes increments).

H -> -00.5h, Temp: 14.6 C, Hum: 40.6 %, Dew:   1.4 C, 1 *E823
H -> -01.0h, Temp: 14.1 C, Hum: 40.1 %, Dew:   0.8 C, 2 *1B46
   .
   .
H -> -23.5h, Temp: 15.6 C, Hum: 41.6 %, Dew:   2.6 C, 3 *863E
H -> -24.0h, Temp: 15.1 C, Hum: 41.1 %, Dew:   2.0 C, 0 *83E4

Serial: Minimum / Maximum + clear

Minimum and maximum values + command to clear data.

M -> Temp/MIN: 10.1 C, Hum/MIN: 36.1 %, Dew/MIN: - 4.2C, 1 *13B0                         
M -> Temp/MAX: 22.2 C, Hum/MAX: 42.1 %, Dew/MAX:   8.7C, 2 *0B01
M -> Clear MIN/MAX ?, 3 *3AB0
M -> MIN/MAX cleared, 0 *118E

Note: See details about negative values at Dew point screen

Serial: Diag

Show diagnostic data in similar format as on screen.

D -> UpD: 0002, UpH: 02, UpM: 56, UpS: 38, 1 *F4B3
D -> Sensor: OK     , Missing, 3 *7810
D -> History: ok, 2 *B419
D -> Reboot by: WDR B-- E-- P--<, 0 *7D1B
D -> Power: 4.9 V, OK , 3 *956E
D -> Status: Warning, 0 *4F74

Note: See Diagnostic screen for more details.

TODO: take example from one run (to match all values ...)

Serial: LCD

aaaa

Internal details

I decided to use fixed connection layout to simplify code. System is internally "task" oriented.

Physical connections

Serial (USB) interface (connection)

Serial converter is connected to PD0 / PD1 on micro-controller. Internal serial logic handle serial interface.

Display

Character display (16x2) in 4bit mode is connected in following way:

PB0 -> RS
PB1 -> E

PB2 -> backlight

PD4 -> DB4
PD5 -> DB5
PD6 -> DB6
PD7 -> DB7

Note: All work is based on "DF Robot" style LCD Shield. See Assembly instructions how to modify it. Code require small modification of it and may kill Arduino UNO board if connected without modifications.

Keyboard

Keyboard is connected to analog input on pin AD0. Internally it acts as voltage divider.

Function	Resistor H	Resistor L	Voltage (expected)	Voltage (measured)	ADC (expected)
Right	3K	0R	0.00 V	0.00 V	000
Up	3K	330R	0.50 V	0.49 V	025
Down	3K	680R	1.26 V	1.24 V	064
Left	3K	1K	2.01 V	2.00 V	102
Select	3K	3K	3.13 V	3.12 V	159
(none)	3K	inf	5.00 V	4.98 V	255
(vcc)	-	-	5.00 V	4.98 V	255

Note: It looks like resistor matrix is not standardized along different vendors. Current configuration is for DF-Robot style LCD shield. Edit source code keyboard.c if values are not matching yours LCD shield.

Temperature and humidity sensor

Code expect AM2301 or AM2302 connected to "Analog 5" / PC5 pin on Arduino UNO board.

PC5 / A5 -> bidirectional data

Reset

Software way of "jump" to boot loader may fail under certain condition. Additionally "optiboot" is ignoring all reset sources except external reset. It is not easy to simulate this using software.

Arduino UNO board have connection from DTR signal of serial line to reset pin. This add possibility to reset mCPU remotely and enter boot loader. Unfortunately this may cause unwanted reset (for example if OS is scanning ports or app wrongly use modem signals). I recommend to cut "reset-en" on board to fix this problem.

Unattended FW update is not possible with "reset-en" disconnected. To fix this connect "Analog 1" / PC1 pin to reset pin on board. This add possibility to reset mCPU if flash of firmware is required. Reset is controlled using SW and requested by "F" via serial line.

PC1 / A1 -> connected to reset on mCPU

Timer (wall clock)

TODO:

Scheduler

TODO:

Serial interface

TODO:

Display

TODO:

Sensor reading

TODO:

Notes / Errata

Note 1 - Boot loader

TODO:

Assembly instructions

Step 1

Cut / De-solder "Digital 10" pin from LCD shield.

Step 2 (optional)

Cut / De-solder ISP header on LCD shield. (it may not fit to case with ISP header in place)

Step 3

Solder connection from "Analog 1" to "Reset" on LCD shield.

Step 4

Cut "reset-en" on Arduino UNO board.

Step 5

Power-up Arduino UNO board and connect to AVR Dragon using ISP. Flash boot loader using:

cd loader
./burn_loader.sh

Step 6

Stack LCD shield on top of Arduino UNO.

Step 7

Solder rectifying diode between "Digital 10" on LCD Shield and Arduino UNO (TODO: Polarity ?)

Step 8

Connect / solder AM2301 or AM2302 to "Analog 5" and Power/GND pin.

Step 9

Connect Arduino UNO board to PC using USB. Flash FW using following commands: (TODO: how to use reset button ?)

./burn_arduino.sh

Step 10

Install thermometer in case. ( I like this one -> Cade Case )